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Raytron Technical Review RESEARCH ARTICLE WP-07-02

架空导线大跨度材料选择

Overhead Line Conductors: Material Selection for Long Spans

RAYTRON Technical Team1

1RAYTRON Group, China

发布日期: March 2026 版本: 1.0
DOI: 10.1000/raytron.WP-07-02

1. Introduction

1.1 Long-Span Definition

Diagram placeholder

MEDIA TODO
Figure fig1 Figure 1: Long-span crossing categories and typical applications
CategorySpan LengthApplication
Standard<300 mTypical
Long300-1000 mRiver crossings
Extra-long>1000 mMajor crossings

1.2 Key Considerations

FactorImportance
Sag controlCritical
StrengthCritical
VibrationImportant
CostImportant

2. Long-Span Challenges

2.1 Sag Control

Sag increases with span squared:

2.2 Mechanical Loads

LoadStandard SpanLong Span
Dead weightModerateHigh
WindProportionalProportional
IceProportionalProportional
CombinedHigherMuch higher

2.3 Vibration

TypeCauseRisk
AeolianWindFatigue
GallopingIceDamage
Wake-inducedDownwind conductorsFatigue

3. Conductor Options

3.1 Standard Conductors

TypeStructureStrengthApplication
ACSRAl + SteelModerate-HighStandard
AAACAl alloyModerateLimited
ACARAl + AlloyModerateLimited

3.2 High-Strength Conductors

Diagram placeholder

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Figure fig2 Figure 2: High-strength conductor options for long spans
TypeCoreStrengthApplication
ACSR/HSHigh-strength steelHighLong spans
TACSRThermal-resistantModerateTemperature
ACSS/HSAnnealed + HS steelHighHigh-temp + strength

3.3 Advanced Conductors

TypeCoreAdvantage
ACCCCompositeLow sag
ACCRMetal matrixLow sag + high temp
GTACSRGap-typeSag control

4. Sag-Tension Analysis

4.1 Parameters

ParameterEffect on Sag
Higher tensionLower sag
Higher strengthHigher tension possible
Lower weightLower sag
Higher temperatureHigher sag

4.2 Temperature Effects

Diagram placeholder

MEDIA TODO
Figure fig3 Figure 3: Sag change with temperature for different conductor types
Conductor TypeSag Change 25-75°C
ACSR2-3%
ACSS3-4%
ACCC<1%

4.3 Creep

ConductorCreep Effect
ACSRModerate
AAACHigher
ACCCVery low

5. Selection Guidelines

5.1 Decision Matrix

Span LengthPriorityRecommended
<400 mCostStandard ACSR
400-800 mSag controlACSR/HS or ACCC
>800 mSag + strengthACCC or ACCR

5.2 Application Examples

0:00
VIDEO TODO
Video 1: Long-span river crossing conductor installation
Crossing TypeTypical SpanRecommended
Small river300-500 mACSR/HS
Large river500-1500 mACCC
Fjord>1500 mACCC or ACCR

5.3 Cost Considerations

ConductorRelative CostPerformance
ACSR1.0Baseline
ACSR/HS1.1Higher strength
ACCC2.0-3.0Low sag

6. Conclusion

6.1 Summary

Span TypeKey RequirementSolution
StandardCostStandard ACSR
LongSag controlHigh-strength or composite
Extra-longMinimal sagComposite core

6.2 Design Process

  1. Determine span requirements
  2. Calculate sag-tension
  3. Evaluate conductor options
  4. Consider life-cycle cost
  5. Select optimal solution

7. References

  1. IEEE 738. (2012). Calculation of Ampacity.
  2. CIGRE TB 426. (2019). High-Temperature Conductors.

FAQ

What conductor is best for river crossings over 1000m?

For spans exceeding 1000 meters, ACCC (aluminum conductor composite core) or ACCR (aluminum conductor composite reinforced) are recommended due to their extremely low sag characteristics and high strength-to-weight ratio.

How does temperature affect sag in long spans?

Sag increases with temperature due to thermal expansion. ACSR shows 2-3% sag increase from 25°C to 75°C, while ACCC shows less than 1% change. This difference is critical for maintaining clearances in long-span applications.

What is the cost difference between standard and high-strength conductors?

ACSR/HS costs approximately 10% more than standard ACSR, while composite core conductors (ACCC/ACCR) cost 2-3 times more but offer superior sag performance for critical crossings.

How do I control vibration in long-span installations?

Install appropriate vibration dampers (Stockbridge type), ensure proper spacer placement for bundle conductors, and follow manufacturer guidelines for tension limits to minimize fatigue risk.

徐高磊

(Gaolei Xu)

资深材料科学家

资质荣誉

  • 锐创集团 CTO
  • 浙江省高层次人才特殊支持计划青年人才
  • 绍兴市"科技副总"
  • 绍兴市科技特派员
  • 全国有色金属standards化技术委员会重金属分技术委员会(TC243/SC2)委员

国家standards(主要起草人) 查看官方

发明专利 检索专利

专业Section

CCA(CCA)技术 铜包钢(CCS)制造工艺 双金属复合材料 光伏焊带技术 电动汽车电池极耳材料 连续挤压技术

代表性论文

  • 轧制法制造金属层状复合材料的研究与Applications,《铝加工》2008年第3期
  • 铜铝复合带退火工艺的研究
  • 电缆用铜铝复合带制备工艺研究
  • 轧制铜/铝复合带材在退火过程中的界面组织演变

徐高磊先生是有色金属加工Section的知名专家,拥有超过15年的丰富经验。他入选浙江省高层次人才特殊支持计划青年人才。他在双金属复合材料技术开发方面做出了重要贡献,并为中国铜及双金属材料的standards化工作做出了重要贡献。

点击standards/专利编号可查看官方文档

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